Why Is My Box Truck Roll‑Up Door So Heavy—Are the Torsion Springs Shot?
“Why Is My Roll‑Up Door So Heavy—Are the Torsion Springs Shot?” Your box truck’s roll‑up door used to glide with one hand. Now it takes two people and a prayer—or it slams down like a guillotine when you let go. Naturally you’re wondering: “Are my torsion springs worn out, or is something else wrong?” This longform guide explains how roll‑up door counterbalance systems work, the symptoms of bad springs (vs. bad cables/tracks), what a proper fix entails, and how to keep the door safe and light for the long haul. Quick Takeaways A roll‑up door that feels heavy, won’t stay up, or slams shut is often suffering from weak, broken, or mis‑tensioned torsion springs —but stretched cables, seized bearings, bent tracks, or header/frame misalignment can create the same symptoms. Do NOT “muscle it” or pull harder—springs store massive energy. Incorrect handling can injure you and make the repair more expensive. Proper diagnosis involves checking spring torque, cable condition, d...